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Oil & Natural Gas Refining Stuff

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Fluid Catalytic Cracking part 1

My apologies of the rather long interlude from my last posting. I am not getting any younger and some health issues have had to take precedence. The good news is that I now appear to have reached a stable plateau for the time being (until next time).

In this briefing I will go into detail on Fluid Catalytic cracking which is one of 3 main technologies for upgrading heavy distillates.

As usual I have attached the full presentation to the post- see bottom.

Exxon developed the first FCC (model 1) at Baton Rouge LA in 1942.  Since then FCC technology has evolved via many iterations. Primarily a process for gasoline production, it extended the amount of gasoline that could produced from a barrel of oil. Notwithstanding the FCC gasoline has very desirable octane values which reduced the overall demand for octane boosting additives.

FCC’s also produce significant amounts of olefinic…


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Mike
Mike
5 days ago

Stephen, thank you. We are so fortunate that you have chosen this place to share your experience and knowledge. Everyone is always relieved to hear something other than my repetitious ranting, thank you.


I am with HIH and hoping you are holding it together the best you can. We are pulling/praying for you here.


Mike

Bottom of the barrel processing

My original intention was for the next discussion to be on cracking processes, but in retrospect it would be better to discuss what is required to crack hydrocarbons to produce usable transport fuels.

In the early days of refining the refineries we geared up to produce naphtha, kerosine, diesel and atmospheric residue. The atmospheric residue was frequently used as fuel oil for power generation, steam production and marine applications ( steam turbine and marine diesels).  This type of processing was known as hydroskimming. In the developed world very few hydroskimming  refineries now exist as these refineries cannot extract the value in the atmospheric residue or residual fuels. In the 1960 many refineries were fitted out with vacuum distillation units and fluid catalytic cracking units (FCC). Sometimes a thermal cracker or vis-breaker were also employed. In the 1970’s hydrocracking and coking became available as the demand for ever more gasoline and…


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p.jackson.pointers
p.jackson.pointers
Nov 19, 2025

thanks, very in-depth explanation, including the historic and evolution of industry.


may take a couple more readings to fully appreciate.

Chevron El Segundo Fire


El Segundo Refinery Fire

 

There has been muted press output on the El Segundo refinery fire the same news line being copied to many reports.

 


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dckpttn
Oct 06, 2025

Thank you very much. Highly enlightening. Given that others are moving out and Chevron has already moved its headquarters to Texas, I think it is 50-50 whether they repair El Segundo or leave.

El Segundo refinery on fire

Chevron's El Segundo refinery in California is on fire. It had a huge explosion and is shut down right now. NO INJURIES, thank God. Chevron just moved out of Cali to Texas, and either 2 or three refineries are set to shut already in Cali. El Segundo supplied 20% of So Cal's gasoline and 40% of its jet fuel. Will Chevron repair its damaged refinery or just shut it down? Will gas zoom to $10/gallon? Stay tuned. This is what happens when you decide to replace oil with sunshine and breezes between bong hits. They did the FA; here comes the FO.

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stephen.bowers
Oct 05, 2025

dckpttn - You might be interested on the El Segundo fire in a separate topic. Judging by the released photo's the damage is limited in spite of the fire. I think it is repairable but the refinery production will be reduced and no doubt there will be an inquiry and protests which will slow things down

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